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| Tools Needed: |
Parts included in Package: |
| 1/4" Drive Ratchet |
Pop Rivet Tool |
| 1/4" Drive 3" Extension |
Drill Motor |
| 1/4" Drive 10mm Socket |
Drill Bits 1/8", 19/64" *, 13/32" * |
| 1/4" Drive 7mm Socket |
3/4" Hole Saw |
| T-25 Torx Bit |
1" Hole Saw |
| 3/8" Drive Ratchet |
1 3/4" Hole Saw |
| 3/8" Drive 3" Extension |
Door Trim Tool (Fork Tool) |
| T-50 Torx Bit |
Center Punch |
| 1/4" Allen Wrench |
Hammer |
| Wire Crimper |
Putty Knife |
* 99 up models for seat belt loop modifications
Kit Components:
1. Remove back seat.
A) A spring-loaded retainer holds the
lower seat cushion. The cushion is released by locating the retainer
that is approximately 10 inches from the edge of the cushion on either
side. Take a flat screwdriver and push in retainer release button. The
seat should pop up and be released.
B.) The back seat cushion is held by
two 10mm screws, located on each lower corner. Remove screws and slide
seat upward releasing cushion from bracket at the top
2. Remove Side Quarter Trim Panels
A.) Remove upper speaker grille
(or dummy cover) and "T" trim between speaker opening and shoulder belt
opening.
B.) Remove retaining pushpin at
convertible top well at the back edge of the trim panel
C.) Remove the two small pins
holding rubber seal to front upper edge of trim panel.
D.) Remove rocker sill covers
starting at the front pulling upward working to rear.
E.) Remove the two pushpins aligned
vertically behind seat back.
F.) For 94-98 Models -
Firmly grasp quarter trim panel and pull panel forward to dislodge the
two retaining clips along front inside wall of the trim panel.
G.) With panel loose, lean panels
to access the "torx" head bolt that retains the seat belt retractor and
remove it.
H.) For 99 & Up Models
- Remove "torx" head bolt holding end of seat belt to vehicle
I.) Slide seat belt end/retractor
through panel and remove trim panels from vehicle.
3. Remove Speakers
A.) Remove two 7mm screws from speaker
mounts (one in the door jam and one at the top), lay speakers out of
the way.
4. Loosen Inner Quarter Covers
A.) Pull plastic quarter covers loose
from vehicle by prying with a putty knife. They are held by two pins
and body sealer/caulk.
5. Locate and Mount Light Bar Brackets
A.) Use the right side bracket (marked with an "R") to
mark the left side of vehicle. Place the bracket against the sheet
metal of vehicle to the inside of body seam with crimp nut facing to
front of car, line up the small 1/8" hole with the small hole on the
car. (The hole is not used on a car with Mach 460 Stereo systems
and is used with the standard stereo for mounting speaker bracket). Use
the 1/8" rivet supplied in kit, for lining up the holes, and then line
the brackets to run parallel with the edge of the "B" pillar hold in
place and center punch through nuts on bracket. (See diagram 5)
B.) Next, drill center punched marks with a small 1/8" drill
bit, then enlarge holes with a ¾" hole saw, this will keep your
hole centered.
C.) Mount your brackets behind "B" pillar by reaching bracket
through quarter opening, a lining small hole through "B" pillar into
hole in bracket with pop rivet provided. Then rivet into place. The
holes you drilled should line up with bracket.
NOTE: Crimp nut on brackets MUST face rear of vehicle
for proper assembly.bar will not tighten correctly if reversed
Re-stick quarter cover into place and remount speakers, cars with standard
stereo will need to trim speaker mount form obstruction light bar bracket
hole.
6. Laying out holes in trim panel
A.) With a putty knife, remove the upper mounting clip. Using
the template provided, carefully layout template and tape in place. Then
with the 1/8" drill bit, drill center of holes, marked on template. Repeat
for other side.
7. Drill trim panel holes
A .) With a 1 ¾" hole-saw drill the 1/8" hole on
the top side of the trim panel, the two holes should intersect. After
drilling, file the center making the hole a long oval.
B.) Now with a 1" hole-saw drill, from the backside, the two 1/8" holes
in front of the trim panel.
8. Reinstall trim panels
A.) Reinstall both trim panels by reversing
step 2.
9. Placement of Classic
Light Bar
A.) Line up Classic light bar with top
holes in trim panel. Guide your brake light wire through trim panel. Evenly
lower classic light bar into holes. You may have to ask for assistance
to push the bar inward while lowering.
10. Bolting the Classic Light Bar -
A.) Using bolts provided, line up classic
light bar with nuts in bracket. You may have to push or pull bar to line
it up. Leaving bolts loose put all four bolts in, then push bar down
so base of bar is flush with trim panel and tighten bolts.
11. Bolt covers
A.) There are four caps provided,
push them into holes in trim panel, covering bolts.
12. Connecting the brake light
( Note: Wiring difference for 1999 and up )
A.) Now that the bar is in the
car and bolted down, you will need to connect the wires for the brake
light. You will find the main wiring harness on the driver-side
rear seat area, it is a long rectangular box. After cutting away
the black tape, pull out the wires from the box. You will need
to find a red wire with a green stripe ( Solid Green for 1999 & up )
and a solid black wire. Using the two dark blue connectors, tap
into each wire. Then using the light blue connectors, crimp those
to the wire from the light bar. Plug that into the dark blue connectors. Test
the brake light by depressing brake pedal. If the light does not
work, reverse your connections.
13. Reinstall your back seat
A.) Reinstall by reversing step one.
Step 1: A spring-loaded retainer holds the lower
seat cushion. The cushion is released locating the retainer that
is approximately 10 inches from the edge of the cushion either side. Take
a flat screwdriver and push the side of the retainer. The seat
should pop up and be released. Two 10mm screws hold the back seats
cushion located on each lower corner. Remove the screws and slide
seat upward releasing cushion from bracket at the top.
14. Checking Belt Clearance after Light Bar is
installed
Once the light bar is installed, check the seat belt clearance
on the driver seat and passenger seat in the full upright position and
each consecutive position back. If the seat belt retainer is hitting
the bar, gently bend retainer down. Failure to do so could
result in the damage to the light bars vinyl finish. CDC
will not be responsible for any damage that may occur if this step was
not taken.
1994-2004 Models SEE ATTACHED BULLETIN
We hope you enjoy motoring with your new classic
light bar! The classic light bar is NOT intended to
protect in case of a rollover.
Patented all rights reserved by Classic Design Concepts,
Inc.
NOTE: 1999 & UP Mustang Bulletin
Due to the larger size of the seat belt shoulder loop
on the 1999 Mustang, modifications to this loop is necessary or the purchase
of new loop is recommended Seat Belt retainer bracket PART # (Left) -
F4ZZ 76610C07 A (Right)f4ZZ 76610CO6 A
Modifications Instructions
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Lift headrest and headrest support bars trim all the
way up.
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Insert wood stick (or slim jim) down the front side
of the headrest bar. Push stick down as far as possible . When
the stick is beneath the headrest trim piece, and push headrest all
of the way down.
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Remove headrest
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Bend seat belt shoulder strap loop down so that the
leg that attaches under headrest is flat
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Remove seatbelt loop and torx bit.
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With template shown below, center punch for new holes
and mark for cut off.
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Drill 1/8" Pilot holes
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Drill 13/32" hole in plastic only (on topside only)
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Drill 19/64" hole through remaining material
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Cut off end on new cut off line mark
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Clean off any burs and re-install
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